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SOLUTIONS FOR BETTER INDUSTRIES
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    • HOME
    • OUR SERVICES
    • REALIZATION
    • THE COMPANY
    • ONLINE INTERVENTION
    • CONTACT

  • HOME
  • OUR SERVICES
  • REALIZATION
  • THE COMPANY
  • ONLINE INTERVENTION
  • CONTACT

sOME PROJECTS IN real-world automation

 Discover how KC Automation Engineering turns industrial challenges into high-performance automation solution , from initial design through final commissioning. 

InTouch to siemens WinCC SCADA Migration.

Challenge :Upgrade an outdated Intouch SCADA System to siemens WinCC without disrupting production.

  • Our solution:

  1. Data collection
  2. Program conversion & optimization 
  3. Station-by-station simulation 
  4. On-site testing & commissioning
  5. Final acceptance & validation 

  • Results:

  1. Maintained 100% data integrity 
  2. Zero unplanned downtime during cut-over 
  3. Enhanced monitoring accuracy 
  4. Delivered a robust ,scalable siemens WinCC SCADA platform

automation upgrade_Lattice machine

UPGRADE_LATTICE MACHINE

    AUTOMATED WOOD NAILING MACHINE

    1-machine study & component selection

    • analyze existing wood-nailing Machin's mechanics ,and control architecture .
    • set performance targets (nailing speed ,accuracy cycle time). 
    • specify appropriate nail feeder magazines  & actuators for chosen wood types .
    • select sensors to  ensure precise positioning .

    2-PLC programming & Electrical cabinet.

    • choose siemens S7-1200 PLC for I/O capacity and networking .
    • design touchscreen HMI for recipe management ,monitoring & alarms .  
    • Develop program mixed with Ladder logic & SCL .
    • lay out power distribution ,control relays, terminal blocks and Profinet switches .


    3- Factory acceptance testing(SAT)

    • Conduct dry-run tests to validate logic ,timing and safety circuits without wood .
    • verify emergency stop , light curtains and interlock functionality .
    • deliver full documentation ,PLC code , electrical schematics ,user manuals.


    Automation cabinet-From Concept to commissioning

      Our team successfully competed a full-cycle automation solution tailored to client needs ,we:

    • Identified the core technical problem and explored optimal solution.
    • Collaborated closely with client to select reliable and efficient components .
    • Designed a custom electrical cabinet and layout using EPLAN  software .
    • Implemented the system and ensured full functionality through on-site commissioning.

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